Reduces risk of roller failure: unscheduled shutdowns and fires
COMPLETE REAL-TIME VIEW OF ROLLER STATUS
Detect thermal and speed abnormalities in rollers that may cause critical conveyor belt failure.
MONITORED PARAMETERS
TEMPERATURE AND ROTATION SPEED (RPM)
RRoller failure warnings: jams and breakage due to overload.
Why monitor the condition of your rollers?
To:
Anticipate problems associated with blockages and overload-related breakages.
Plan maintenance interventions.
Reduce unnecessary inspections in hard-to-access areas.
Reduce the risk of unplanned downtime and situations involving thermal hazards.
OPERATION
1. ROLLERS WITH BUILT-IN SENSORS
The sensors communicate temperature and rotation speed to a gateway.
2. GATEWAY
The gateway sends this information to the data management platform so it can be visualized.
3. GAZIMO PLATFORM OR CUSTOMER ERP
ADAPTABLE DATA STORAGE AND VISUALIZATION
Storage (on-premise, cloud-based)
Visualization (GAZIMO Platform, customer ERP)
Technical specifications
TECHNICAL SPECIFICATIONS
Capacity per gateway: 4,000 rollers
Rollers: CEMA D to G
Bearings: 6306 to 6312
Monitoring frequency: up to 120 readings per hour
Temperature range: -20ºC to +100ºC
Rotation speed range: 50–1000 RPM
COMMUNICATION
Inter-roller communication: 433.05–434.79 MHz
Roller–gateway communication: 433 ISM free band
Gateway–server communication: public and private telecommunications network
High cybersecurity standards
Does not interfere with mine frequency bands
UNINTERRUPTED MONITORING, MAXIMUM SAFETY
The system transmits information even when the roller is not in operation.
Non-flammable battery built into the roller
Useful life: UP TO 10 YEARS
EASY 3-STEP INSTALLATION
GAZIMO® has been developed to integrate with ULMA metal and composite rollers, making it easier to implement monitoring directly at the component level.
PLACE THE ROLLERS ON THE RACKS
SCAN THE QR CODE ON THE LABEL
CONNECT THE ROLLERS TO THE GATEWAY AND PLATFORM
Want to know what’s happening with your rollers?
Tell us about your conveyor’s characteristics, the critical points of your installation, and your maintenance requirements. Our team will assess how to integrate GAZIMO® into your roller monitoring system.